Mitigating Resonant Vibration via Compressor Base Frame redesign at Souq Al-Khamis Cement Factory, Libya (Part II)

Abstract

Resonance occurs when the operating frequency of a system aligns with its natural frequency, resulting in amplified vibration amplitudes. To prevent potential damage and ensure optimal performance of a compressor's base frame at Souq Al-Khamis Cement Factory, researchers found the resonance in has been occurred when both the natural frequencies and rotating frequency were overlapped. Resonant Vibration in the base frames arises when the rotating vibration frequency aligns with the frame’s natural modes that leads to structural instability, fault unplanned shutdowns and production losses. This study analyzes resonant vibration in a cement factory compressor base frame and proposes a redesign using finite element methods to mitigate this issue. Four distinct modifications were made to the base frame on its shape, weight and boundary conditions: the first introduces fixed points to enhance rigidity, the second adds supports for increased stability, the third incorporates elements to improve durability, and the fourth enhances the thickness of the compressor. The results indicate that the redesigned configuration most effectively mitigates resonance and improves the system's natural frequency response.